Gas Engine Operation and Maintenance


Training

Title : Gas Engine Operation and Maintenance
Date : 09 Maret 2015 - 11 Maret 2015
Time : 08.00 - 16.00
Venue :
Price : Please Call Us

Description

OUTLINES

  1. Gas Engine Theory
  • Identify basic engine parts
  • Internal combustion engines work
  • The sequence of events in 2 cycle and 4 cycle engines
  • Identify engines by manufacture and model
  • Basic engine terminology as related to natural gas compression
  • Basic splash and pressurized lubrication systems
  • Different types of cooling systems work
  • The operating differences between 2 cycle and 4 cycle engines
  • The use of Micrometers
  • The use of a torque wrench
  • Identify bolts and fasteners and their proper use
  • The basic types of Governors
  • Identify different types of ignition sources
  • Basic principals of Turbo-Chargers

 

  1. Gas Engine Auxiliary Equipment
  • Various types of auxiliary equipment as they are associated with gas units
  • Examine auxiliary equipment for accurate adjustments and operation
  • Execute safety checks on auxiliary equipment
  • Identify, inspect, replace and/or adjust belt tension
  • Inspect cooling fans for defects
  • Environmental hazards at compressor site
  • Proper pitch on fan blades
  • Coupling alignment on auxiliary equipment

 

  1. Gas Engine Electrical Diagnose
  • Locate shorts, grounds, and opens in electrical/electronic circuits
  • Test and inspect for missing, modified, or damaged engine control components as well as programmed parameters
  • Discover actuators/circuits using displayed data
  • Interpret basic electrical schematics
  • Check applies voltages, circuit voltages, and voltage drops in electrical/electronic circuits using a digital multimeter
  • Verify current flow in electrical/electronic circuits and components using a amp meter
  • Prove resistance in electrical/electronic circuits and components using a ohmmeter
  • Perform digital multimeter tests on circuits

 

  1. Gas Engine Preventive Maintenance
  • Correctly perform safety checks as detailed by company, regulating agencies and manufacture(s)
  • Safely operate hand and power tools required to perform related tasks
  • Properly record all discrepancies noted on correct inspection documents
  • Correctly inspect engine for oil, coolant and fuel leaks; check oil and/or coolant for proper levels
  • Properly inspect engine for looseness and damage
  • Suitably inspect air intake and exhaust systems for leaks and damage
  • Inspect starter mounting and connections
  • Properly lubricate entire unit per lubrication chart recommendation
  • Examine and inspect unit for damaged and/or missing components
  • Correctly adjust engine valve clearance as needed
  • Collect oil samples and interpret the results
  • Develop proper procedure for changing and maintaining spark plugs

 

  1. Gas Engine Repair/Overhaul
  • Develop proper techniques for disassembly and inspection of a gas engine
  • Correctly document all Mic readings on a overhaul report
  • Proper timing of gear train
  • Prepare an acceptable detailed maintenance report
  • Mic all components as per OEM
  • Clean and inspect threaded holes, studs and bolts for serviceability
  • Install a crankshaft
  • Assemble pistons and connecting rods
  • Install main bearings and check clearances
  • Inspect cylinder heads and mating surfaces for warpage, thickness and cracks
  • Install rod bearings and check clearances
  • Replace cylinder liners and seals
  • Inspect and adjust liner profusion
  • Install torque cylinder heads
  • Adjust engine valve clearance

 

  1. Gas Engine Trouble Shooting
  • Diagnose, repair or replace defective sensors and sending units
  • Diagnose cranks (won’t start conditions) with regard to tattletale safety shut dow
  • Diagnose, repair or replace defective wiring to IAW appropriate guidelines
  • Troubleshoot and diagnose ignition problems
  • Distinguish power train problems by using vibration spectrums on power cylinders and main frame
  • Interpret ultra-sonic patterns to diagnose leaking piston rings and valves
  • The events of a natural gas engine at each degree of crankshaft rotation
  • Trending temperature and pressures for diagnosing problems
  • The use of “root cause” and “failure analysis”
  • The basic use of an engine analyzer

 

INSTRUCTOR

Dr. Ing. Mohammad Alexin Putra and Team


Venue

Venue :
City : Yogyakarta / Bandung / Bali
State : Yogyakarta / Bandung / Bali
Country : Indonesia