TOTAL PRODUCTIVE MAINTENANCE (TPM)

TRAINING OBJECTIVES :

After completion of this training, participants will:

1. understanding to system and maintenance management concept
2. understanding to equipment failure
3. understanding to maintainability and statistic application
4. understanding to total productive maintenance
5. understanding to spare parts support factor and availability
6. understanding to maintenance reliability
7. understanding to analysis of maintenance technology

TRAINING MATERIAL OUTLINE :

1.    System and Maintenance Management Concept

1. Definition,
2. aim and maintenance improvement,
3. maintenance strategy,
4. maintenance effect,
5. maintenance management,
6. maintenance management aspect,
7. strategic and operational of maintenance management,
8. organization in maintenance department.

2.    Equipment Failure

1. Failure definition and understanding,
2. reason of failure,
3. especial source of failure,
4. failure pattern,
5. the root cause failure,
6. preventive of failure,
7. failure category,
8. grow level on cause of failure.

3.    Maintainability and Statistic Application

1. Maintainability understanding,
2. maintainability requirement,
3. aspect system and maintainability measure (MTBM, MTBR, MDT, etc.),
4. reliability factor (MTBF, MTTF),
5. maintainability factor (maintenance elapsed-time factors, maintenance frequency factors, maintenance cost factors, maintenance cost factors).

4.    Total Productive Maintenance; TPM

1. Basic concept TPM of Kaizen,
2. development strategy and expectation of TPM,
3. basic activities of TPM,
4. maximizing equipment effectiveness,
5. TPM small and group activity,
6. implementation and developing TPM,
7. autonomous maintenance.

5.    Spare Part Support Factor and Availability

1. Spare parts classification and principal,
2. equipment classification,
3. spare parts availability matrix,
4. spare part determination of requirement,
5. spare part availability.

6.    Role of Availability Model in Maintenance

1. Independent availability,
2. spare parts availability cost,
3. independent availability model (EOQ model, EPQ model, etc.),
4. quality control of incoming goods.

7.    Maintenance Reliability

1. Reliability definition,
2. reliability scope,
3. hazard rate function,
4. equipment performance measurement,
5. reliability theoretical distribution,
6. reliability estimation.

8.    Analysis of Maintenance Technology

1. Trend of failure model,
2. machine condition monitoring,
3. visual monitoring,
4. oil lubrication monitoring,
5. performance monitoring,
6. geometric monitoring,
7. vibration monitoring,
8. NDT monitoring.

9.    Cases study and discussion