PUMPS, COMPRESSORS AND DRIVERS


Training

Title : PUMPS, COMPRESSORS AND DRIVERS
Date : 09 Agustus 2022 - 11 Agustus 2022
Time : 08.00 - 16.00
Venue : ONLINE / OFFLINE
Price :

Description

What You Will Learn

 

  •          Develop a "feel" for the important parameters in designing, selecting, specifying, installing, operating and maintaining pumps, compressors and drivers
  •          Understand the difference between suction head, suction lift and total dynamic head
  •          How to develop system head vs. capacity curves
  •          How to develop pump performance curves for series and parallel operation
  •          How to specify the materials and details of construction for bearings, seals, lubrication system, wear rings, couplings and valves
  •          How to determine NPSHA and margin
  •          Understand piping and foundation requirements
  •          Understand suction and discharge velocity requirements
  •          How to select the appropriate driver, such as, internal combustion engine (2-cycle/4-cycle; spark ignition vs. compression ignition), turbine or electrical motor
  •          How to apply API 610, API 674 and ANSI B78.1
  •          Develop a "feel" for the important parameters in selecting and operating compressor stations
  •          How to specify the materials and details of construction for bearings, seals, lubrication system, couplings and valves (if appropriate)
  •          How to determine the number of stages, compressor type, break horsepower, isentropic head, inter-stage pressure loss, discharge temperature, vibration and pulsation suppression, piping requirements and foundation requirements

           How to develop compressor system performance curves and determine safety settings such as: suction PSH and PSL, discharge PSH and PSL, Recycle valve and Flare valve settings

  •          How to interpret compressor performance curves such as: Head vs. Capacity, Dimensional and Semi-Dimensional
  •          How to select and operate gas turbines
  •          How to select the appropriate internal combustion engine (2-cycle/4-cycle; spark ignition vs. spontaneous ignition) and electrical motors
  •          How to apply API 617, API 11P and other industry standards

 

Course Outline

 

General Pump Principles

  •          Fluid Principles and Hydraulics
  •          Classification and Types
  •          Centrifugal Pumps

ü    Special Pumps

ü    Reciprocating Pumps

ü    Rotary Pumps

  •          Hydraulic principles
  •          Static head Vs suction lift
  •          Momentum equation
  •          Pumping system and design
  •          Determination of TDH, NPSH
  •          Determination of power requirements
  •          Pump selection

 

 

 

Centrifugal Pumps

  •          Types

ü  Axial Flow

ü  Mixed Flow

ü  Radial Flow

  •          Application and performance considerations
  •          Pump performance curves
  •          Developing system-head curves
  •          Developing pump performance curves for parallel/series operation
  •          Pump components and variations in design
  •          Centrifugal pump types and selection criteria
  •          Applicable standards and specification selection
  •          Centrifugal pump installation
  •          Piping installation guidelines
  •          Pump driver considerations
  •          Limitations, operating/maintenance considerations and trouble-shooting
  •          Application and performance considerations
  •          Installation considerations
  •          Limitations, operating/maintenance considerations and trouble-shooting

Reciprocating Pumps

  •          Types

ü   Piston/Plunger

ü   Diaphragm

  •          Application and performance considerations
  •          Selection criteria
  •          Flow characteristics
  •          Mechanical components
  •          Piping installation guidelines
  •          Pulsation and vibration considerations
  •          Pump driver considerations
  •          Applicable standards and specification selection
  •          Limitations, operating/maintenance considerations and trouble-shooting

Rotary Pumps

  •          Types

ü  Vane

ü  Piston

ü  Peristaltic

ü  Gear

ü  Lobe

ü  Screw (Progressing Cavity)

  •          Basic Principles

ü  Gear Pumps

ü  Single and Multi-Lobe Pumps

ü  Single-Lobe Pumps

ü  Components

ü  Operation

ü  Displacement

ü  Pressure Capability

ü  Torque and Power Requirements

ü  Pump Geometric Variations

  •          Pump Manufacturing Processes
  •          Designations and Specifications
  •          Elastomers
  •          Pump Testing, Sizing and Failure Identification
  •          System Design Components, Considerations and Processes
  •          Applications
  •          Installation and Trouble-shooting
  •          Applicable standards and specification selection

Energy Reduction in Pumping Systems

  •          Opportunities for Potential Savings
  •          Pump Economics
  •          Designing a Pumping System for maximum efficiency
  •          Pump Performance Characteristics
  •          Avoiding Excessive Capacity and Total Head Margins
  •          Selecting the most efficient pump
  •          Using Variable Speed Drives
  •          Proper Pump Maintenance

Piping Systems

  •          Terminology
  •          Steel Lines

ü    Material Specification

ü    Pipe Manufacturing Methods

  •          Non-Metallic Lines

ü    Material Specification

ü    Joining Methods

  •          Standards, Codes and Recommended Practices
  •          Pump piping design practices
  •          Suction and discharge considerations

ü    Manifolds

ü    Components

ü    Recycle lines and PSV requirements

Lessons Learned and Practical Solutions

  •          Water injection pump considerations
  •          Shipping pump considerations
  •          Oil Transfer Pump considerations
  •          Energy Reduction Considerations
  •          Economic consider
  •          Field examples

 

 

Overview of Compressors

  •          Terminology and Classification
  •          Types and Applications
  •          Reciprocating compressors

ü  High-speed "separable" units

ü  Low-speed "integral" units

  •          Rotary compressors

ü  Vane units

ü  Screw units

  •          Centrifugal compressors
  •          Application of compression theory
  •          How to select a compressor
  •          Determining BHP, discharge temperatureisentropic head
  •        Effect of Process on Compressor Selection, Control and Operation
  •       Applicable standards and specification selection
  •        Thermodynamics of Compressors

 

Centrifugal Compressors

  •          Major components
  •          Operating principles
  •          Typical Compressor Installations
  •          Process considerations
  •          Series and parallel operation
  •          Factors affecting performance
  •          Performance map interpretation
  •          Surge control and stonewall considerations
  •          Piping installation guidelines
  •          Preventive maintenance and trouble-shooting
  •          Applicable standards and specification selection

 

Positive Displacement Compressors

  •          Rotary compressors and blowers

ü    Operating principles

-        Lobed blowers

-        Sliding-vane

-        Screw

-        Liquid piston

ü    Performance considerations

  •          Reciprocating compressors

ü   Major components

ü   Operating principles

ü   Design considerations

ü   Pulsation and vibration considerations

ü   Piping installation guidelines

ü   Preventive maintenance and trouble-shooting

  •          Applicable standards and specification selection

 

Application of Compression Theory and Practical Solutions to Common Problems

  •          Determining Compressor Parameters'
  •          Developing a Compressor Performance Curve
  •          Determining the Operating Range of a Compressor
  •          Effects of adding Clearance on Compressor Performance
  •          Effects of Speed on Compressor Performance
  •          Determining the Safety Device Set Points
  •          Designing a Multi-stage Compressor

 

Internal Combustion Engine Drivers

  •          High speed reciprocating engines

ü   Spark ignition vs. compression ignition

ü   2-cycle vs 4-cycle

ü   Naturally aspirated, superchargers and turbo-expanders

ü   Carburation vs. fuel injection

  •          Auxillary systems
  •          Installation guidelines
  •          Environmental considerations
  •          Preventive/predictive maintenance and trouble-shooting
  •          Applicable standards and specification selection

Electrical Motors

  •          Basic principles and operating considerations
  •          Three-phase induction motors
  •          Three-phase synchronous motors
  •          Voltage selection
  •          Equipment specification
  •          Performance considerations
  •          Instrumentation
  •          Motor selection
  •          Electrical Installation in Hazardous Locations
  •          Commissioning and start-up
  •          Maintenance, surveillance and trouble-shooting

Driver Selection

  •          Size availability
  •          Purchase price Vs total life cycle cost
  •          Installation costs
  •          Fuel considerations
  •          Power requirements
  •          Environmental considerations

Final selection 


Venue

Venue : ONLINE / OFFLINE
City :
State :
Country : Indonesia

  • Upcoming Event

  • Contact Us


    Office

     LPP Garden Hotel, Business Center, Jl. Laksda Adisucipto Km.6, Catur Tunggal, Depok, Sleman 55281, Yogyakarta Indonesia

     Jl. Imogiri timur km 2, Griya Wirokerten Pratama No D-12a, banguntapan, Bantul 55198 ,Yogyakarta Indonesia

    Phone

    +62 274 489185

    Fax

    +62 274 487470 / +62 274 484177

    Mobile

    +62 87 8383 9 8383

    Email

    solid_corporation@yahoo.com

    training@solidcorporation.net

    hera@solidcorporation.net

     Website

    www.solidcorporation.net