OVERVIEW
Failure Modes and Effects Analysis (FMEA) is a valuable tool for preventing failure in both product and process design. FMEA is not a form to be completed alone by the responsible engineer after the design has been completed. FMEA should be planned to coincide with product development when risks can be mitigated to an acceptable level in advance of product or process release.
To have a fail-proof successful FMEA, the FMEA training is imperative. A FMEA strategy is comprised of three elements:
- Commitment to the prevention of failure using FMEA
- Acquisition of knowledge of FMEA and its proper use
- Practice of efficient FMEA development using a clear method and process
Equip your people today with the right FMEA training. Attend iTrainingExpert’s courses, your preferred training provider who study your needs.
OUTCOMES
By the end of the course, you will be ablve to:
Describe the purpose of an FMEA and explain the benefits of using FMEAs in both design and process engineering situations.- Explain the ten steps to conducting an FMEA.
- Contribute effectively to an FMEA team.
- Customize FMEA rating scales.
OUTLINE
Introduction and Voice of the Customer (VOC)
o FMEA Process Overview
o What is Risk?
o History and Purpose of FMEA
o Standards and Guidelines to be followed
o System / Subsystem / Component Design FMEA
o Manufacturing and Assembly Process FMEA
o Machinery and Equipment FMEA
o Typical Applications – Aerospace, Medical, Automotive, Machinery, etc.
FMEA Development Methodology
o Special Characteristics (Critical and Significant)
o Collaboration on Special Characteristics
o Characteristics as Inputs to PFMEA
• Workshop 1: Review Product and Processes to be performed
o Robustness Tools: Interface Analysis / Boundary (Block) Diagrams; Parameter Diagram (P Diagram)
• Workshop 2: Construct Boundary / Block Diagrams and Parameter Diagrams
o Morning Review and Q&A
FMEA Development Methodology – Three path model
Path 1
o Functions / Failure Modes / Effects of Failure / Severity
o Severity Ranking Guidelines
o Actions for High Severity (9 and 10)
Path 2
o Causes / Prevention Controls / Occurrence
o Occurrence Ranking Guidelines
o Inputs to Fault Tree Analysis (FTA)
o Actions to eliminate and / or reduce cause probability
Path 3
o Test and Verification Methods
o Detection Ranking Guidelines
o Actions to improve tests and verification techniques
o Risk Priority Number (RPN)
o Symbols and Structure
o FMEA Spreadsheet development
• Workshop 3: spread sheet
• Process FMEA Pre-Work
Process Flow Diagrams
o Characteristics Matrix
• Workshop 4: Process FMEA Complete Development
• Keys to Success and Efficient FMEA Development
Technology Blocks for Failure Mode / Cause Mechanism History
o Eight Disciplines of Problem Solving (8D) and FMEA Links
o Role of FMEA Spreadsheet and SOP
o Reliability and Maintainability
PARTICIPANTS
This course is designed for safety and health committee, working project team for OHSAS 18001, managers, Engineers, supervisors, managers, quality professionals. Anyone who will be serving as a member or leader of an FMEA team.
METHODOLOGY
Interactive lectures, discussions, case studies and presentation.
INSTRUCTOR
Miftahul Huda, ST.M.Eng and Team
PRICE
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Office
LPP Garden Hotel, Business Center, Jl. Laksda Adisucipto Km.6, Catur Tunggal, Depok, Sleman 55281, Yogyakarta Indonesia
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