PIPE STRESS ANALYSIS USING CAESAR II (1)

OBJECTIVES

• To learn the piping Codes, Standard and Regulations
• To learn Technical Piping Documentation
• To learn piping design loads and be able to conduct stress analysis
• To understand the ANSI Piping Codes and ASME Codes
• To learn piping support analysis & design
• To utilize software Caesar II to conduct static and dynamic stress calculation, including expansion, bend, flange, and other equipment

COURSE MATERIALS

I. Basic Theory

1. Fluid flow in piping system

• Laminar flow / streamlined
• Transition flow
• Turbulent flow

2. ASME Codes and Standards

• Piping and pipelines

           B31.1 Power Piping

           B31.3 Process Piping

           B31.8 gas Pipelines

• Valve, Flanges and Fittings

           B16.34 Valves

           B16.5   Pipe flanges and fitting

3. Pipe Schedule / Standard

• ANSI Pipe Standard / Codes
• API Pipe Standard
• ISO Pipe Standard

4. Pressure drop in piping system

• Pressure drop in straight pipe
• Pressure drop in valve, elbow and fittings

5. Pipe Stresses Calculation (Restrained and unrestrained lines)

• Code Requirement
• Stresses due to Sustained Loads
• Stresses due to Displacement Strains
• Stresses due to Occasional Loads
• Allowable Working Pressure (AWP)
• Anchor Load
• Pressure Effect on Expansion Joint
• ANSI Expansion Stress Check

6. Soil-Pipe Interaction

• Axial Friction Force
• Lateral Force
• Soil Stiffness

7. Piping thickness calculations

• ASME/ANSI B31.3 Chemical Plant and Petroleum Refinery Code
• ASME/ANSI B31.8 Gas Distribution and Transmission Piping Code
• ASME/ANSI B31.4 Liquid Petroleum Transportation Piping Systems Code
• ASME 8.1    Pressure Vessel Thickness Calculation (Comparative)

8. Pipe Support Systems

• Support Locations
• Support Spans
• Support Types
• Selection of Support Types
• Coatings

9. Pipe Testing and Flushing

• Test Procedure
• Hydrostatic Leak Test
• Pneumatic Leak Test
• Initial Service Leak Test
• Sensitive Leak test

II.  Using Caesar II

• Main Menu
• Modeling Approach
• Static Analysis
• Dynamics Analysis
• Structural and Buried Pipeline
• Output Processing

Case Studies: Real problem

PARTICIPANTS

• Piping Engineers
• Piping Designer
• Mechanical Engineers
• Maintenance Engineers and supervisors
• Service Engineers and supervisors
• Work over engineers and supervisors
• Plant Engineers
• Petroleum Engineers

INSTRUKTOR

Dr. Ir. Viktor Malau, DEA / Dr. Ir. Joko Waluyo M.T and Team

PRICE

Please call us