OIL ANALYSIS & GAS TRIBOLOGY

DESCRIPTION

To improve reliability of plant, many companies implement predictive maintenance program that using various technology to monitor machine health and eliminate at least reduce unplanned breakdown and extend MTBF of machine. As vibration, oil analysis is important technology in monitoring critical machine. Gearbox and turbine are examples machines that more powerful if monitored using oil analysis technology. Common problem that occurred are method and procedure of sampling oil, interpretation of oil analysis report and non integration of oil analysis report with other technology like vibration. This course explain how to good sample method, how to analyze data, interpret report and how to integrate oil analysis data with vibration to build comprehensive report.

This course is designed to help you prepare for the Machine Lubricant Analyst (MLA) certification. It covers foundational oil analysis information including oil sampling, lubricant health monitoring, contamination measurement and control, and wear debris monitoring

COURSE MATERIALS

1.  Introduction
   1. The case for condition-monitoring
2. The History of oil
3. Functions of Lubricating Oil
4. Lubrication films
5. Mineral oil refining
6. Properties of Base Oil
7. Viscosity and Classification
8. Oil Additives
9. Synthetic oils
10. Classification of oils
11. Performance Tests

2. Lubricant Fundamentals

3. Lubricant Performance Tests

1. Acid & Base Numbers
2. Pour & Flash Points
3. Specific & API Gravity
4. Seal compatibility
5. Color
6. Foaming, Dispersancy, Demulsibility,
7. Filterability
8. Rust & Corrosion
9. Oxidation & Thermal Stability
10. Tribological Testing
11. Dirt
12. Rust & Corrosion
13. Glycol, Soot, Fuel
14. Nitration, Sulphation
15. Process Contaminants
16. Viscosity
17. Acid & Base Numbers
18. Fourier-Transform Infra-Red
19. Karl Fischer
20. Gas Chromatography
21. Particle Count
22. Elemental Analysis (ICP, AA, XRF)
23. Functions of Grease
24. Base oils, Additives and Soaps
25. Properties of Grease
26. Analysis of Grease for Predictive Maintenance
27. Maintenance Strategies
28. The role of Oil Analysis
29. Setting Program Goals
30. Oil Sampling
31. Completing Sample Information
32. Reading Oil Analysis Sample Reports

4. Lubricant Analysis

5. Grease Fundamentals

6. Program Management

INSTRUKTOR

Ir. Janu Pardadi MT. and Ir. Gregorius Harjanto and Team

PRICE

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