INDUSTRIAL FOR AUTOMATION & PROCESS CONTROL

DESCRIPTION

A basic understanding of standardized signals and the many ways they are utilized will give moreconfident in looking at automation/system controls. This popular course lecture is to provide an overview of industrial measurement and control. Technicians, engineers, and managers are provided with a foundation for communication with other control system professionals.

OUTCOMES

• Communicate with measurement and control professionals
• Discuss the role of measurement and control in industrial processes
• Differentiate between continuous, batch, and discrete control
• Discuss and apply the most common methods and devices used in temperature, pressure, level, and flow measurement
• List control valves in a feedback control loop
• Discuss the fundamentals of process control
• Differentiate between control system architectures including single loop controllers, Distributed Control System (DCS), and Programmable Logic Controllers (PLC)
• Discuss trends in measurement and control technology

OUTLINES

Concepts of Process Control

• Typical Industries
• Definitions 
• Continuous vs. Batch
• Feedback Loop

Industrial Measurement Systems

• Process Measurement
• Standard Signals
• Instrument Performance Terminology
• Repeatability and Accuracy
• Zero, Span, and Linearity Errors
• Calibration Chart

Pressure Measurements

• Concepts
• Instruments
• Differential Pressure Measurement
• Pascal’s Law
• Absolute and Atmospheric Pressure
• Relationship between Pressure and Column of Liquid
• Hydrostatic Head Pressure
• U-Tube and Well Manometers
• Bourdon Pressure Gage
• Spiral and Helical Elements
• Bellows and Diaphragm Elements

Level Measurement

• Dip Stick Level Measurement
• Basic Sight Glasses
• Float and CableArrangements
• Ultrasonic
• Capacitance Probe
• Radiation Point
• Rotating Paddle
• Radar Level System
• Interface Measurement
• Hydrostatic Pressure
• Open Tank Level
• Zero Suppression/Elevation
• Air Bubbler System

Flow Measurement

• Types of Flow
• Reynolds Number
• Differential Pressure Flowmeters
• Concentric and Eccentric Orifaces
• Flow Nozzle
• Venturi and Pitot Tubes
• Target Flowmeter
• Rotameter or Variable Area Meter
• Magnetic, Vortex, Turbine, and Ultrasonic Flowmeters
• Doppler Effect
• Flow Tube Vibration and Twist
• Coriolis and Thermal Mass Flowmeters
• Positive  Displacement Flowmeters
• Rotary Vane, Oval Gear, and Nutating Disc Designs
• Open Channel Flow Measurement
• Weirs
• Parshall Flume
• Flowmeter Selection

Temperature Measurement

• Temperature Scales
• Liquid-in-Glass, Filled Bulb, and Bimetallic Thermometers
• Resistance Temperature Detectors (RTDs)
• Reference Junction Compensation
• Thermocouplers
• Immersion and Insertion Lengths
• Thermowells
• Thermistors

Control Valves

• Types
• Valve Characteristics
• Inherent Flow Characteristics
• Actuators
• Air to Extend/Retract
• Positioners
• I/P Transducer

Feedback Control Strategies

• Control Hierarchy
• Process Dynamics
• Lags
• Dead Time
• Strategies
• Direct/Reverse Acting
• On-Off Control
• Controller Modes
• Proportional Control/Action
• Level Control Offset
• Integral and Derivative Action
• Tuning

Advanced Control Strategies

• Control Hierarchy
• Cascade Control
• Applications: With and Without Cascade
• Ratio Control
• Feedforward Control

Control System Hardware

• Pneumatic Controller
• Electronic Controller
• Single Loop Controller
• Distributed Control System (DCS)
• Programmable Logic Controller (PLC)
• Personal Computers for Control

Smart Field Devices

• Current Practice
• Typical Smart D/P Transmitter
• Smart Temperature Transmitter System
• Benefits
• Innovative Applications
• Fieldbus Foundation – H1 & H2
• How is Fieldbus Different?
• Fieldbus Control System (FCS)

INSTRUKTUR        

Ir. Paryana Puspaputra M. Eg & Team