MECHANICAL EQUIPMENT COMPONENT FAILURE ANALYSIS

COURSE OBJECTIVE

Introducing the role of failure analysis methodology to explore the root cause of component failure. To prevent similar failure in the future by analyzing the root cause of the failure. The types of analyzes will also be part of the course, as well as the analysis procedure and good reporting system tutorial. To complete the course and to make it more comprehensive, case studies picked up from actual field operations will

also be discussed and become good “lesson-learned” for all selected participants.

COURSE OUTLINE

1. Introduction to Failure Analysis
2. Failure Analysis Procedures

• Objectives of failure analysis
• Stages of analysis

1. Modes of Failure

• Ductile
• Brittle
• Fatigue Wear
• Creep and Stress Rupture
• Corrosion

1. Stress Analysis

• Static Loading
• Fatigue Loading
• Impact Loading
• Application of Fracture Mechanics

1. Fractography

• Visual Analysis
• Stereo Microscopy

1. Microscopic Analysis

• Optical Microscopy
• Scanning Electron Microscopy
• X-ray Diffraction
• Chemical Analysis

1. Sample Selection and Preparation

• Sampling and preparation for Fractography Analysis
• Sampling and preparation for Microstructure Analysis
• Sampling and preparation for Chemical Analysis
• Sampling and preparation or Mechanical Testing

1. Analyzing the Evidence and Formulating for Conclusions
2. Report Writing
3. Case Studies

CURICULUM VITAE

 Ir. Y. Agus Jayatun, MT & Team / Ir. I Nengah Diasta, M. Eng & Team