SAFETY LOGIC SHUTDOWN SYSTEM

THE PROBLEM :

To expand the practical knowledge in the application of safety instrumented systems as applied to industrial processes; to provide the knowledge of the latest standards dealing with each stage of the safety lifecycle from the initial evaluation of hazards through to the detailed engineering and maintenance of safety instrumented systems; to plan hazard and risk assessment studies, then design, implement and maintain the safety systems to ensure high reliability and to assist the company to implement functional safety measures to international standart.

BENEFIT :

At the end of this programme, the participants are expected to:

• The training will emphasize on PLC use in handling shutdown system.
• How to develop logic system on shutdown system will be explained and covered others such as failure and reliability, SIS, BPCS, SDSS, DAS, PLC elaboration on hardware, software and implementation, hazardous area and electrical classification
• Understanding on electronic shutdown and logic system and how these all are implemented.

• Understanding about how to plan and participate in hazard and risk assessment studies
• The knowledge to implement and operate safety systems
• Understanding about design and implementation skills for Quality Assurance in safety systems
• Understanding the knowledge to specify and critically evaluate safety systems
• Understanding techniques to help ensure high reliability and maintenance of safety systems.

DESCRIPTION SUBJECTS :

1. Process Safety Standard

• Convenes and ILO Recommendation, 
•  Hazards Analysis Potency,
• Hazard Identification,
• safety Life Cycle, 
•  Safety Integrated Level - SIL Matrix,
• Safety Instrumented System - SIS,
• Markov Model, h.Sample Calculation

2. Failures & Reliability

• Failures,
• MTTR ,
• MTBF,
• Fault Tree Analysis ,
• FMEA

3. Emergency Shutdown System

• Basic Ideas about SIS,
• BPCS and SIS,
•  Emergency Shutdown Systems,
• Typical architecture

4. Selecting Sensor for SIS

• Requirements for Sensors used in SIS,
• Sensor Selected Based upon Prior Use, 
• Sensor Capabilities and Limitation

5. SSDS AND DAS SYSTEMS

• Safety Shutdown System Overview, 
• Data Acquisition System Overview

6. PLC hardware and ladder logic

• Field device connections,
• Wiring/cabling/fusing schemes for various I/O module configurations, review of programming terminal use

7. Configuration of the data files and ladder logic files in the SSDS

              SIS in practice

• Components of the Safety Loop,
• Types of logic Solvers,
• Safety Relays-Electromechanical,
• Programmable Logic Solvers,
• Safety PLCs & General Purpose PLCs

8. Hazardous Area & Electrical Classification

• Hazardous Area Classification,
• Electrical Hazard, 
• Electrical Grounding and Bonding,
•  Lightning Protection

9. Safety requirements specification
10. Technology choices & the conceptual design stage
11. Basic reliability analysis applied to safety system
12. Safety requirements specification
13. Technology choices & the conceptual design stage
14. Basic reliability analysis applied to safety systems
15. Safety in field instruments & device
16. Emergency shutdown system (ESD)
17. Justification for a safety instrumented system.

PARTICIPANT

Technician, operator, supervisor who work in production and want to know comprehensively on electronic safety Shutdown System.

INSTRUCTUR

Josef Hernawan Nudu, S.T., M.T. & Team